Duty cycle review
Engineers check continuous torque, peak torque, speed profile, start stop count, ambient temperature and target life. The result is a documented load case rather than a loose motor size guess.
specification services
Engineering support for motor, gearhead and controller selection
maxon motor projects often begin with a small envelope and a demanding duty cycle. Our service process turns those constraints into a controlled motion package before tooling, regulatory review or purchase approval begins.
Motor stack matching
EC-i, EC-flat, DCX, GPX, encoder and controller options are matched as a package. Gear ratio, bearing load, winding choice and current limits are compared against thermal margin.
Regulated file support
For medical, aerospace and laboratory equipment, documentation can include ISO 13485, AS9100, CE, RoHS and change control expectations so sourcing teams avoid late compliance surprises.
process timeline
Five steps from requirement to serial motion package
1
Input capture
Envelope, voltage, duty cycle, acoustic target, axial load and certification notes are gathered in one engineering request.
2
Preliminary selection
Candidate motor and gearhead sets are screened for torque reserve, speed constant, winding heat and controller compatibility.
3
Data package
Datasheets, CAD models, torque curves and controller configuration notes are prepared for mechanical and electrical review.
4
Prototype validation
Thermal rise, current limit, encoder behavior and gearbox noise are checked against the real motion cycle.
5
Production release
Part numbers, revision controls, inspection records and supply continuity notes are aligned for purchasing and quality teams.
Service guarantee for precision OEM programs
Every recommendation is tied to numeric assumptions: rpm, Nm, W, duty cycle, ambient temperature and expected service life. If those assumptions shift, the package is recalculated before the next build stage.
engineer review
Need a second pass on a maxon DC motor or EC motor selection?
Send the current part number, voltage, gearbox ratio, controller type and expected production volume. We will help you identify whether the design needs a winding change, different reduction ratio, higher bearing capacity or a controller limit adjustment.